Void Filler Panels

SUNRISE SMALL CELL™

SUNRISE SMALL CELL™ honeycomb is a viable option for load securement as well as interior and exterior packaging.  Lightweight, economical, recyclable, dense, and durable replacement for unitizing and dividing loads, in addition to a great replacement for foam and other corrugate options.  Some key applications for SUNRISE SMALL CELL™ honeycomb include (but not limited to):  bulkhead void filler panels for load securement, buffer and tier sheets, filling head space in tomato bins, furniture protection, window and door protection, and much more!

SUNRISE SMALL CELL™ honeycomb packs a punch with compression strengths from 5-63 PSI (0 to 10,000 lbs.) and allows us an alternative to some of our DIAMOND-PAK® large cell honeycomb panels shown below.  This also allows us to manufacture thinner panels (down to 3/8"), much thinner than we once manufactured with DIAMOND-PAK®.   

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DIAMOND-PAK®

DIAMOND-PAK® honeycomb bulkhead void fillers are used to fill a range of voids for boxcar, intermodal, ocean, and OTR needs.  Lightweight and reliable, they provide an additional layer of load securement when used in conjunction with an air bag.  These customized honeycomb panels provide significant strength and durability to withstand end-to-end impacts in boxcars.  Its unique design provides strength and durability while maintaining the lightweight characteristics required for an ideal load.  The DIAMOND-PAK® large cell honeycomb bulkhead is available in an infinite variety of sizes to meet your requirements.

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Common sizes:

  • 40” x 48”
  • 45” x 89”
  • 48” x 48”
  • 48” x 96”
  • 48” x 102”

Common thicknesses: 1” to 12”

Version for rail:

Blocks for bins: 4” to 16”

Version for forestry and paper products:

DIAMOND-PAK® with contoured edges
Fills larger void space

RISER PADS
Staggers paper roll height and restricts individual roll movement

CONTOUR PAD
Used between air bag and roll to reduce unwinding

NOSE BLOCK

ROLL CHOCKS
Helps reduce roll movement

WEDGES

WOOD-PAK®

WOOD-PAK® Corrugated Cardboard Void Fillers combine corrugated honeycomb paper and 1"x 4" and/or 2"x 4" lumber. WOOD-PAK® load dividers help prevent end-to-end toppling. Used to divide high and low units Wood-Pak® secures tall units from toppling. Replaces or substitutes for plywood dividers. Less expensive, light weight, reusable, recyclable.

RAIL-PAK®

RAIL-PAK® encompasses both our BIN-PAK® and DRUM-PAK® securement systems for boxcar shipments.  BIN-PAK® corrugated honeycomb product focusing on bin shipments in a boxcar environment.  Similarly, DRUM-PAK® is our one-time use corrugated honeycomb offering for fiber and/or plastic drums. 

Please contact Sunrise Sales Department for more information.  sales@sunrisemfg.com